Syrup & Edible Oil Packaging Lines
Packaging syrup and edible oil demands more than a generic liquid filler. Syrup requires heated, high-viscosity dosing to prevent crystallization and flow resistance; edible oil demands drip-free, oxidation-controlled filling to protect flavor and shelf life. Our turnkey lines integrate servo piston or gravimetric filling, anti-drip diving nozzles, nitrogen flushing, and torque-controlled capping—engineered in food-grade SUS304/316L for clean, repeatable output across bottles, jars, and pouches. Request a Turnkey Line Proposal
Core Equipment Lineup
Modular Equipment for Complete Syrup & Edible Oil Packaging
1. Servo Piston / Gravimetric Filling Machine
For syrup and viscous edible oils, servo-driven positive-displacement piston or gravimetric filling ensures volumetric consistency independent of temperature fluctuation. Anti-drip diving nozzles retract after each fill, eliminating product tailing and bottle-thread contamination.
2. Vacuum / Torque-Controlled Capping Machine
For edible oil, vacuum-assisted capping or servo torque control seals plastic or metal closures without over-tightening. For syrup, press-on or screw capping with consistent torque prevents leakage during transit.
3. Labeling & Coding System
Wraparound pressure-sensitive or shrink-sleeve labeling integrates with inline inkjet/laser coders for batch and expiry marking. Optical sensors synchronize label placement with conveyor speed.
Engineering Specifications
| Parameter | Standard Specification | Custom / Heavy-Duty Option |
|---|---|---|
| Dosing Range | 100 ml – 5,000 ml | 50 ml – 20,000 ml（interchangeable cylinders） |
| Viscosity Handling | 1 – 5,000 mPa·s（syrup, light oils） | Up to 100,000 mPa·s（thick syrups, honey, ghee） |
| Filling Accuracy | ±0.5%（volumetric） | ±0.1%–±0.3%（servo / gravimetric） |
| Hot-Fill Capability | Ambient to 60°C | Up to 95°C（heated hopper + insulated circuit） |
| Contact Material | SUS304 stainless steel | SUS316L / PTFE seals（FDA-compliant） |
| Cleaning | Manual disassembly | CIP/SIP-ready, tri-clamp connections |
| Output | 30 – 60 containers/min | 100 – 2,000 BPH（multi-head configuration） |
Key Operational Advantages
1. Viscosity-Adaptive Dosing
Syrup viscosity shifts with temperature; edible oil viscosity varies by grade. Servo piston or gravimetric systems compensate in real time, holding fill volume within target without operator intervention.
2. Drip-Free & Thread Protection
Suck-back nozzles and positive shut-off valves eliminate product tailing, keeping bottle threads clean for reliable sealing—critical for both sticky syrup and oil that migrates along the neck.
3. Foam-Control & Splash-Free Filling
Edible oil and high-sugar syrups tend to generate foam or splash during high-speed filling. Utilizing bottom-up diving nozzles and servo-controlled deceleration profiles, the system ensures clean, bubble-free filling—protecting your exact fill volume and preventing messy bottle exteriors.
4. Rapid Changeover & CIP
Touch-screen recipe recall stores parameters for different bottle sizes and products. Tri-clamp fluid paths allow tool-free disassembly or automated CIP between syrup and oil batches.
Frequently Asked Questions
A: Yes, with product-specific tooling and HMI recipe recall. While the base filler, capper, and conveyor are shared, syrup may require a heated hopper and high-viscosity piston, whereas edible oil benefits from anti-drip nozzles and optional nitrogen flushing. Changeover typically takes under 30 minutes.
A: We utilize bottom-up diving nozzles combined with a servo-controlled deceleration profile. The nozzle rises as the liquid level climbs, ensuring a smooth, laminar flow that eliminates bubbles in edible oil and prevents sticky splashes on the bottle threads.
A: The line handles glass and PET bottles (Ø30–120mm), jars, and custom containers. Quick-change format parts and HMI parameter storage accommodate round, square, and irregular shapes without replacing dedicated tooling for every SKU.
A: Very easy. All fluid paths use tri-clamp sanitary connections for tool-free disassembly. The system supports automated CIP (Clean-in-Place) flushing, and operators can recall saved recipes via the touch screen to minimize downtime between batches.
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Build a Syrup & Edible Oil Line That Matches Your Product, Not a Compromise
Send us your product viscosity, target fill volume, container type, and hourly output. Our packaging engineers will specify the piston diameter, heating requirement, nitrogen option, and capping torque—then return a line layout and technical proposal within 24 hours.