Integrated Packaging Line Workflow
Container Air Rinsing
Ionized air cleaning removes static dust and particulates inside cosmetic glass and PET bottles prior to dosing.
Servo Piston Dosing
Bottom-up diving nozzles submerge and rise synchronously with liquid level to eliminate foam entrapment and splashing.
Pump Cap Placement
Mechanical guide channels align long dip tubes vertically for smooth insertion into bottle necks without jamming.
Servo Torque Tightening
Non-marking rubber chucks apply programmable rotational torque to seal pump closures cleanly without surface scratches.
Wrap/Body Labeling
Optical sensors register container orientation for precise pressure-sensitive labeling and batch code inkjet printing.
Engineering Deep Dive: Dosing & Capping Technologies
Dip Tube Orientation & Non-Marking Capping
Inserting long pump dip tubes automatically requires precise vertical alignment to prevent tube bending or snagging against the bottle opening. Our continuous-motion cappers utilize dedicated tube-guiding tracks that straighten the dip tube prior to neck entry.
Once seated, servo-driven capping chucks tighten the closure to a pre-set torque, eliminating cap damage, scuffing, or loose threads that lead to transit leaks. Learn more about choosing between pump cap and trigger sprayer cappers.
Servo Driven Positive Shut Off Nozzles
Standard open nozzles often leave stringy trails when dosing thick creams, contaminating bottle necks and preventing tight cap seals. Our bottom-up diving nozzles feature internal pneumatic shut-off valves that cut fluid stream cleanly at cycle completion.
Combined with closed-loop servo piston control, the system maintains volume consistency within ±0.5%, whether handling light hydrating fluids or heavy body masks. For corrosive or chemical-based formulas, view our intelligent tracking chemical filling system.
Main Features
Security
Digital interactive frames ensure safe operation, and machine interlocking ensures production safety; Comprehensive testing ensures the safety of finished products.
Environmentally friendly
Digital interactive outer frame for odor removal and convenient connection; Effective collection of dripping and leaking; Circulating cleaning shuttle to assist in production replacement.
Intensification
The overall layout of the line is compact and occupies less land. With multiple machines, it is more convenient. The operation of the entire line only requires one person.
Digitization
All devices are powered by PLC+HML; Leave software interfaces for each machine; Digital interactive bounding boxes showcase technological advancements.
Flexibility
Bottle sorting machine, robot box erector, case packer, palletizing, tracking filling, servo adjustable railing, fast specification change and strong adaptability.
Efficient
Changing production takes only 20 minutes; the maximum production capacity of the entire line is 7200 bottles per hour.
Power supply: AC380V, 50/60HZ
Single line Power: approximately 67KW
Air pressure: (0.6-0.7) MPa, dry, clean and stable gas source
Single line gas consumption: 1.2m³ / minute
Applicable bottle type: height 80-260mm, diameter 40-95mm
Production capacity: 50-1000ml ≤ 3600-7200 bottles/hour
Filling accuracy: within 200ml ± 1g; within 300ml-500ml, ±2g; 1000ml ± 4g
Label height: 50-580mm, length: 40-140mm
Labeling Accuracy: ±1mm
Main Paramenters
Supported Packaging Formats
Round Glass/PET Bottles
Standard body lotion bottles with lotion pump dispensers or flip-top caps.
Flat & Oval Cosmetic Jars
Contoured containers requiring starwheel orientation for centered filling and capping.
Wide-Mouth Cream Jars
Heavy body butter containers utilizing direct piston dosing and screw lid sealing.
Squeeze Tubes & Droppers
Specialized dosing configurations for high-end facial serums, gels, and travel packs.
Line Layout & Factory Floor Integration
Plan Your Floor Footprint Efficiently
Proper arrangement of bottle infeed turntables, buffer conveyors, and outfeed accumulation zones is critical to prevent line starvation or bottlenecks during high-speed production runs.
Whether integrating a standalone filler into an existing line or deploying a complete turnkey cosmetic bottling facility, proper spacing ensures operator accessibility and rapid changeover ergonomics.
Read our engineering guide on capping line layout and conveyor space requirements for detailed floor planning advice.
Key Footprint Factors
- Infeed Turntable: 800mm – 1200mm diameter buffer disc.
- Main Line Length: 4.5m – 7.0m total conveyor length.
- Clearance Zone: Minimum 1.2m around HMI cabinet for operator access.
- Utility Hookups: Clean compressed air (0.6-0.8 MPa) & 3-Phase power.
Key Operational Advantages
Viscosity Adaptability
Quick parameter selection on the HMI touchscreen enables seamless switching between light body lotion and thick body butter without swapping mechanical cylinders.
Drip-Free & Clean Bottle Necks
Positive shut-off diving nozzles keep bottle necks and threads free of cream residue, ensuring reliable seal integrity and preventing liquid seepage during capping.
Rapid Format Changeovers
Tool-less adjustability, quick-release guide rails, and saved HMI recipe parameters reduce container and cap size changeovers down to 15–20 minutes.
Cosmetic Sanitary Engineering
All liquid contact parts are built from SUS316L stainless steel with quick-release tri-clamp connections for rapid CIP flushing between product fragrances and colors.
Frequently Asked Questions
Yes. Our servo-driven piston filling system allows precise speed and pressure adjustments via the HMI, ensuring accurate dosing whether filling free-flowing body lotions or high-viscosity body creams up to 100,000 mPa.s.
The capper utilizes custom sorting tracks and tube-guiding channels that align the dip tubes vertically before inserting them smoothly into the bottle neck without bending or tangling.
We utilize servo-controlled bottom-up diving nozzles that submerge near the bottom of the bottle and rise in synchronization with the liquid level, eliminating splashing and air entrapment.
All liquid contact parts are constructed from SUS316L stainless steel with sanitary tri-clamp fittings, enabling quick manual disassembly or automated CIP flushing within 15 minutes during product scent and formula changeovers.