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Automatic Customizable Rotary Trigger Spray Capper with Touch Screen HMI

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This Automatic Customizable Rotary Trigger Spray Capper is designed for high-speed daily chemical packaging lines. It utilizes a rotary multi-station structure and an intuitive Touch Screen HMI to automatically tighten trigger spray caps with high precision. Operators can easily customize and store settings for different bottle types. Widely used in the daily chemical and household cleaning industries, this equipment efficiently packages products like surface cleaners, disinfectants, and garden sprays, ensuring a secure, leak-free seal.
Trigger Capping Machine Rotary Trigger Capping Machine
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  • Application
  • Automatic Degree
  • Cap Style
  • Warranty Period
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Application Daily Chemical & Personal Care, Cosmetics & Beauty
Automatic Degree Fully Automatic
Cap Style Trigger Cap/Pump Cap
Warranty Period 1 Year

Product Introduction

Automatic Rotary Trigger Spray Capper

· Intelligent Touch Screen Operation

· Customizable Fixtures for Various Trigger Caps

· High-Speed Rotary Capping Structure

· Stable Torque Control for Pump Heads

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automatic customizable rotary trigger spray capper with touch screen HMI

Basic Information

Automatic Rotary Trigger Spray Capper

This machine is engineered for the daily chemical packaging industry, providing a highly efficient solution for tightening trigger spray caps. Utilizing a continuous rotary structure and an intuitive touch screen HMI, operators can easily adjust parameters and monitor production in real time. As a versatile customizable capping machine, it can be equipped with tailored fixtures to perfectly fit various trigger sprayer shapes, ensuring a tight seal without damaging the nozzle. This automatic capping equipment significantly reduces manual labor and guarantees consistent packaging quality for your production line.

Automatic Rotary Trigger Spray Capper for Your Production Scale

1. Semi-Automatic Trigger Capper

Ideal for low-volume or frequently changing production. Operators manually place the caps, and the machine handles tightening with consistent motor-driven torque.

2. Standard Rotary Capping Machine

Best suited for medium-capacity lines with mixed SKUs. Features quick tool-free changeovers, allowing seamless adaptation to different trigger cap sizes.

PLC touchscreen HMI control panel for trigger capper speed and torque settings

3. High-Speed Rotary Spray Capper

Built for large-scale mass production. The multi-station rotary platform synchronizes feeding and capping for maximum throughput with ultra-low vibration.

4.Full Customizable Capping Equipment

Designed for non-standard trigger caps or unique bottle neck geometries, offering maximum flexibility for niche markets.

Automatic Rotary Trigger Spray Capper Applications by Industry

1. Household & Institutional Cleaning

Surface cleaners, glass sprays, and bathroom cleaners widely use trigger sprayers. The Daily Chemical Capper securely tightens these caps, preventing leakage and ensuring safe transport for retail channels.

2. Automotive & Industrial Maintenance

Detailing sprays, lubricants, and workshop degreasers often rely on durable trigger caps. This Automatic Spray Capping Machine applies precise torque to avoid crushing the intricate trigger mechanisms.

3. Personal Care & Garden Products

Hair treatments, plant-care sprays, and pet cleaners require aesthetically perfect packaging. The high-precision rotary capping equipment ensures a clean finish without scratching the delicate spray nozzles.


Technical Parameters of the Automatic Rotary Trigger Spray Capper 

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Content Block for Automatic Rotary Trigger Spray Capper

rotary starwheel indexing and gentle dip-tube insertion mechanism

Intelligent HMI & Customized Precision

The core of this Touch Screen Capping Machine lies in its smart control system. Operators can easily save different recipes for various trigger cap sizes on the HMI, eliminating lengthy manual adjustments. Furthermore, the system features independent torque control for each rotary head.

servo-driven anti-scratch capping heads for trigger spray nozzles

Protecting Delicate Trigger Mechanisms

Trigger sprayers contain fine internal springs and nozzles. Our Rotary Trigger Spray Capper utilizes soft-touch, customizable fixtures to grip the cap firmly without causing surface scratches. The precision capping mechanism guarantees consistent, leak-free sealing even at extreme speeds, making it a highly reliable High Precision Capping Machine for your daily chemical line.

Brand-Name Components of the Automatic Rotary Trigger Spray Capper 

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

Q1: Can the machine handle trigger caps with long dip tubes?

A: Yes. The Automatic Spray Capping Machine features a specialized cap sorting and feeding system that safely guides trigger caps with long tubes, preventing them from bending or jamming.

Q2: How do I ensure the customized jaws won't damage my specific spray heads?

A: Before manufacturing the Customizable Capping Equipment, we require bottle and cap samples. Our engineers will test them on the machine and record a video to confirm zero damage before shipping.

Q3: What is the maximum speed of this Rotary Capping Machine?

A: Depending on the number of capping heads and the cap shape, the High Speed Spray Capper can reach up to 120-150 bottles per minute.

Q4: Is it difficult to switch between different trigger cap sizes?

A: Not at all. The Touch Screen Capping Machine stores all parameters (speed, height, torque). Operators just need to change the mechanical fixtures and call up the recipe on the screen, taking about 15-20 minutes.

Q5: What materials are used, and what is the lead time for a customized model?

A: We use SUS304 stainless steel for all product contact parts to resist chemical corrosion, making it ideal for a Daily Chemical Capper. For customized configurations, the lead time is typically 30-45 days after sample approval.

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