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Semi-Automatic Pump Capper for Small to Medium Production

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Designed for small to medium production, this semi-automatic pump capper features a foot pedal for easy operation and auto-tightening with adjustable torque and height for leak-proof sealing. Ideal for the daily chemical and cosmetic industries, it perfectly handles liquid bottles with pump heads or sprayers, such as shampoo, body wash, hand sanitizer, and dish soap, delivering cost-effective and efficient capping.
Pump Capping Machine Semi Automatic Pump Capper
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  • Application
  • Automatic Degree
  • Capping Heads
  • Capacity
  • Brand
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Application Daily Chemical & Personal Care, Cosmetics & Beauty, Chemical & Agrochemical
Automatic Degree Semi-Automatic
Capping Heads 6 Heads/8 Heads/10 Heads/12 Heads
Capacity 50-65b/min
Brand RUN-TECH

Product Introduction

benchtop semi-automatic pump capper tightening lotion dispensers on glass and plastic bottles

Semi-Automatic Pump Capper

· Manual Bottle Loading with Automatic Tightening

· Adjustable Torque for Delicate Pump Heads

· Rapid Format Changeover without Tools

· Compact Footprint for Flexible Factory Layouts 

Learn more

Basic Information

Semi-Automatic Pump Capper

The Semi-Automatic Pump Capper is engineered specifically to bridge the gap between labor-intensive manual capping and expensive high-speed automation. Designed for small to medium production facilities, startups, and OEM/ODM contract packagers, this equipment provides a highly cost-effective solution for sealing lotion pumps and trigger sprayers. Operators simply place the filled bottle into the holding fixture and trigger the capping action, while the machine handles the precise torque application. This Manual-Assisted Capper significantly increases output and ensures consistent sealing quality compared to fully manual handheld tools. Whether you are running a small-batch cosmetic line or testing a new product formula, this compact Semi-Automatic Capping Machine delivers reliable, non-scratch, and leak-proof results to help you scale up your operations efficiently.

Semi-Automatic Solutions for Your Specific Needs

1. Economical Desktop Pneumatic Capper

Designed for very low capacity and tight budgets, this desktop model utilizes a simple pneumatic system for quick cap tightening. It is an ideal entry-level Desktop Capping Machine for small cosmetic startups.

2. Floor-Standing Semi-Automatic Capper

Designed for medium capacity production, this height-adjustable unit features a foot pedal and sturdy base. It operates as a highly stable Small-Scale Bottling Equipment for handling larger and heavier detergent bottles.

3. Servo-Driven Precision Pump Cap Tightener

Created for high-end cosmetic and personal care products, this variant uses a servo motor to provide extreme torque accuracy. It serves as a premium Pump Cap Tightener to prevent any crushing of delicate pump springs.

4. Integrated Semi-Automatic Filling & Capping Unit

Designed for mixed SKU and compact factory floors, this combined station allows for manual filling followed immediately by automated capping. This highly versatile Semi-Automatic Capping Machine maximizes space and minimizes material transfer time.

Applications by Industry

1. Cosmetics & Skincare

Ideal for filling and sealing facial lotions, serums, and body creams. This Semi-Automatic Pump Capper easily handles delicate pump heads, making it a reliable Cosmetic Capping Solution for boutique brands and startups.

2. Household & Daily Chemical

Perfect for small-batch production of hand soaps, shampoos, and detergents. The machine functions as versatile Daily Chemical Capper, capable of applying steady torque to trigger sprayers and lotion pumps.

3. Contract Manufacturing & Sample Runs

Highly valued by OEM/ODM facilities for pilot runs and frequent SKU changes. As a flexible Small-Scale Bottling Equipment, it allows contract packagers to quickly switch between different bottle and cap styles.


Technical Parameters of the Semi-Automatic Pump Capper

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Key Advantages of the Semi-Automatic Design

1. Maximize Cost Efficiency: 

Operating as an economical Manual-Assisted Capper, it requires a significantly lower initial investment than fully automated lines, perfect for budget-conscious Small to Medium Production.

2. Protect Delicate Products: 

The integrated Pump Cap Tightener utilizes precise mechanical or pneumatic torque controls to ensure a leak-proof seal without crushing the internal pump spring.

3. Minimize Operator Fatigue: 

Unlike a simple handheld capping tool, this Semi-Automatic Capping Machine features an ergonomic design and a foot pedal, drastically reducing physical strain during long shifts.

4. Flexible and Compact: 

The compact footprint of this Desktop Capping Machine makes it highly suitable for factories with limited floor space or multi-line setups.

5. Consistent Capping Quality: 

By eliminating human error in torque application, the Semi-Automatic Pump Capper ensures every bottle leaving your facility meets strict quality standards.

customized rubber gripping chucks designed for various pump and trigger sprayer closures
operator adjusting torque control knob on semi-automatic tabletop capping machine
secure bottle positioning jig and height-adjustable base for stable capping alignment

Brand-Name Components of the Automatic Trigger Spray Capper

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

Q1: What is the typical production capacity of this Semi-Automatic Pump Capper?

A: Capacity depends on the operator's speed, but a skilled worker can typically cap 15 to 30 bottles per minute. It is a highly efficient Manual-Assisted Capper for Small to Medium Production needs.

Q2: How do I ensure the delicate pump heads are not crushed?

A: The machine is equipped with a precise Pump Cap Tightener mechanism. You can easily adjust the torque or downward pressure via a mechanical dial or pressure regulator to match the specific cap requirements.

Q3: Can this Desktop Capping Machine handle different bottle shapes?

A: Yes. By simply swapping out the customized holding fixtures (star-wheels or cup guides), the Semi-Automatic Capping Machine can securely stabilize round, square, or oval bottles.

Q4: Does it require a special air compressor?

A: If you choose the pneumatic model, it requires a standard factory air supply (around 0.6 MPa). The electric servo models only require a standard power outlet.

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