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Thick Lotion Filling Machine

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The Automatic Thick Lotion Filling Machine with servo motor is for industrial use, specially designed for the daily chemical and cosmetics industry. It handles various viscous cosmetic and skincare materials such as cream, thick lotion, serum and gel.
Filler Filling Machine Thick Lotion Filling Machine Lotion Filler
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  • Application
  • Container Type
  • Filling Principle
  • Capacity
  • Filling Heads
  • Warranty Period
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Application Daily Chemical & Personal Care, Cosmetics & Beauty, Chemical & Agrochemical, Food & Beverage
Container Type Round Bottles
Filling Principle Piston / Servo Drive
Capacity at 330 ml: around 6000 bottles/hour (glass cleaner)
Filling Heads 4 heads
Warranty Period 1 Year

Product Introduction

Thick Lotion Filling Machine

· Automatic Filling and Material Supply

· Precise Volume Control for Consisten Fill Levels

· Suitable for Multiple Bottle and Viscosities

· Quick Changeover for Multiple Containers

· Sample-Based Customization

Learn more

Basic Information

RUN‑TECH Automatic Lotion Filling Machine is built for medium and high-speed packaging lines. It can process shampoos, body washes, laundry detergents and hand sanitizers. Capable of filling diverse liquids and viscous materials, this unit guarantees precise dosing and spill-free operation for various bottle and container formats. The filling systems support both standalone setup and complete turnkey production lines. The machine easily interfaces with capping, labeling and conveyor equipment. It cuts manual workload while maintaining stable, accurate filling performance to boost your overall production output.

Technical Parameters for Thick Lotion Filling Machine

Parameter

Source Specification

Application range

1500-2000 ml water-like and viscous non-corrosive liquids

Container size

Diameter 60-150 mm; height 250-350 mm; special bottles can be customized

Filling accuracy

Below 1 kg: -3 to +4 g; 1-3 kg: -4 to +6 g. Conditions stated: uniform specific gravity, standing for more than 4 hours, and no bubbles.

Capacity

At 330 ml: around  6,000 bottles/hour (glass cleaner )

Power and source supply

3kw, 3-phase 380 VAC, 50 Hz

Air supply / consumption

At least 0.5 MPa clean, stable compressed air; no more than 0.3 m3/min

Main materials

Base plate/panel: carbon steel with stainless-steel facing; main construction: SUS304; product-contact parts: SUS316L

Communication interfaces

RS-485, Ethernet and USB

Noise

Less than 78 dB

Machine size (L x W x H)

1,930 x 1,453 x 3,000 mm

Weight

Approximately 1920 kg

Hopper / cylinder / heads

Round hopper; 500 ml cylinder; 8 filling heads

Conveyor

POM belt; source states width 83, with no unit stated

Automatic Thick Lotion Filling Machine for Your Production Scale

3. High-Speed Rotary Filling Machine

Built for large scale continuous production. This rotary filler uses synchronized bottle feeding and multiple filling stations to achieve high output with stable performance.

4. Customizable Thick Lotion Filler

Designed for special bottle shapes, unique container designs, or specific product characteristics. RUN-TECH provides tailored filling nozzles, fixtures, and feeding systems to meet specific packaging needs.

1.Semi-Automatic Filling Machine

Ideal for low-volume or frequently changing production. Operators manually place the bottles, and the machine handles filling with consistent, motor controlled volume dosing.

2.Standard Inline Thick Lotion Filling Machine

Best for medium capacity lines with mixed SKUs. This inline filling machine features quick changeover, compact footprint, and easy adjustment across different bottle sizes and products.

Automatic Thick Lotion Filler Applications by Industry 

1. Household & Institutional Cleaning Liquids 

Laundry detergents, all-purpose cleaners, and disinfectants require accurate fill volumes and spill-free operation. The Automatic Filling Machine uses anti-drip nozzles and stable bottle positioning to prevent overflow and dripping on HDPE bottles. RUN-TECH's filling machine helps brands and contract packagers achieve reliable filling for laundry detergents, dish soaps, and surface disinfectants.

2. Personal Care & Body Wash Products 

Shampoos, body washes, and hand sanitizers require gentle handling to avoid foaming and splashing during filling. This automatic filler provides low-shear filling nozzles and precise volume control, supporting small batch production and frequent product changes.

3. Garden, Agricultural Liquid Products 

Plant feeds, foliar fertilizers, and outdoor liquid treatments demand consistent filling even at medium to high speeds. The Automatic Filling Machine ensures accurate dosing and prevents cross-contamination between batches, while handling slightly corrosive liquid formulas.

4. Automotive & Industrial Maintenance Liquids

ar detailing sprays, degreasers, and workshop chemicals often use corrosive formulas and heavy-duty bottles. RUN-TECH's filling machine is equipped with corrosion-resistant wetted parts and stable volume dosing to maintain consistent fill levels on heavy and irregular containers.

Content Block for Automatic Thick Lotion Filling Machine

Automatic Thick Lotion Filling Machine Performance by Accepted Output 

An Automatic Filling Machine should be evaluated by consistent output of accepted products, not just rated speed. Actual output depends on bottle variation, product viscosity, fill volume range, and upstream/downstream line conditions. RUN-TECH works with buyers to define target production conditions and verifies the filling machine using approved samples before shipment. This gives you a reliable basis for capacity planning and line integration.

Achieving Consistent Quality Beyond Volume Settings 

Fill volume accuracy is only one indicator of good filling performance. Buyers also need to check fill level consistency, drip free nozzle condition, foaming or splashing during filling, and net content weight under approved bottle and product specifications. RUN-TECH presents machines based on measurable acceptance criteria, ensuring the automatic filler delivers reliable performance beyond the volume reading on the screen.

Configuration List

No.

Component

Brand

Unit

1

PLC

Siemens

set

2

Touch screen

Siemens

set

3

Frequency inverter

Schneider / Danfoss

set

4

Servo system

Siemens

set

5

Push buttons

Schneider

piece

6

Alarm light

Schneider

piece

7

Photoelectric sensor

Leuze

piece

8

Proximity switch

Leuze

piece

9

Air-pressure switch

Airtac

piece

10

Pressure regulator/filter

Airtac

set

FAQ

1. How long does it take to change over to a different bottles?

Changeover typically takes 10–20 minutes using hand knobs and quick-release fixtures, without complex tools.

2.What products can it fill and what viscosity range?

The lotion filler handles water like liquids, lotions, creams, gels, serums and shampoo, from low to high viscosity.

3.Can high viscosity products be filled and will it string?

Yes, the automatic lotion filling machine with a servo piston pump and rising anti stringing nozzle gives clean cutoff and residue free output 

4.What is the warranty period and after-sales support?

RUN-TECH provides a one year warranty for the main machine (excluding wearing parts), plus remote troubleshooting, installation training, and global spare parts support.

5.Can I send samples for testing before ordering?

Yes. We can run your bottles and filling material on the thick lotion filling equipment and provide a test video and report.

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