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Servo Pump Capping Machine for Detergent Bottles

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This Servo Pump Capping Machine provides precise and stable tightening for detergent bottles. Equipped with a servo-driven torque system, it prevents leaks and cap damage during high-speed production. Widely used in the daily chemical industry, it efficiently packages products like laundry liquid, dish soap, and liquid cleaners.
Pump Capping Machine Servo Capping Machine
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Application Daily Chemical & Personal Care, Cosmetics & Beauty
Capacity 50-65b/min
capping method rotary capping type
Torque 0.2-20 N·m
Brand RUN-TECH

Product Introduction

Servo Pump Capping Machine

· Servo-driven torque control for airtight sealing

· Handles viscous detergents and large-capacity bottles

· Anti-slip gripping jaws for wet or slippery surfaces

· Built-in missing cap and tilted cap detection

· Stainless steel construction for corrosion resistance

Learn more

Basic Information

Servo Pump Capping Machine for Detergent Bottles

The Servo Pump Capping Machine is purpose-built for the rigorous demands of detergent packaging lines. Detergents are often viscous, and bottles can become slippery due to liquid residue. This Detergent Bottle Capping Machine utilizes a high-precision servo motor to deliver exact torque, preventing cross-threading and ensuring a leak-free seal. It perfectly accommodates various pump cap designs and heavy-duty bottles. As a reliable equipment partner, RUN-TECH provides these servo capping solutions to brand manufacturers and contract packagers, helping them achieve fully automated, high-yield production.

Servo Pump Capping Machine for Your Production Scale

1. Semi-Automatic Detergent Bottle Capper

Ideal for low output or frequent changes. Operators place caps manually while the machine uses servo-driven torque for tightening.

2. Inline Servo Pump Capping Machine

Suited for medium-capacity lines with mixed SKUs. It features hand-wheel adjustments for rapid tool-free changeovers and smooth conveyor integration.

3. Rotary High-Speed Pump Capping Machine

Built for large-scale mass production. The multi-station rotary platform synchronizes feeding and capping for maximum throughput with ultra-low vibration.

4. Customizable Detergent Bottle Capper

Designed for unique bottle shapes or non-standard pump caps. It offers tailored fixtures and custom feeding tracks to adapt to specific packaging needs.

Servo Pump Capping Machine Applications by Industry

1. Household & Commercial Cleaning Industry

In the cleaning industry, high output and chemical-resistant packaging are essential. Detergents are often viscous and leave slippery residue on the bottlenecks. This Servo Pump Capping Machine features high-friction gripping jaws and precise servo torque control, ensuring a secure, leak-free seal for large-capacity laundry and dishwashing bottles without slipping.

2. Personal Care & Daily Chemical Industry

Daily chemical manufacturers often process multiple product lines, including hand soaps and body washes. This Detergent Bottle Capping Machine offers flexible tool-free changeovers to handle various bottle geometries and pump designs. Its gentle yet firm capping action prevents cross-threading, maintaining the premium appearance required for consumer retail.

3. Industrial & Institutional Maintenance Industry

Facility maintenance and industrial cleaning require heavy-duty, chemical-resistant equipment. Built with robust stainless steel contact parts, this Servo Capping Equipment reliably handles aggressive cleaning solutions and heavy-duty containers. The integrated dynamic torque system ensures zero leakage during high-speed, 24/7 continuous production.

4. Healthcare & Public Hygiene Industry

In hospitals and public facilities, hygiene and secure sealing are critical. The Automatic Pump Capper delivers airtight seals on sanitizers and medical-grade cleaning liquids. With its precise servo-driven heads, it prevents cap damage and ensures reliable closure to meet strict health and safety compliance standards.

Servo Pump Capping Machine Parameters

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine dimensions - later source section

2,000 x 1,650 x 2,900 mm

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine; later source section states less than 82 dB(A) under load

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Performance & Quality

Tackling Slippery Bottlenecks and Residue

Detergent filling often leaves sticky residue or foam on the bottle neck, causing standard capping heads to slip. This Servo Pump Capping Machine integrates a dynamic torque feedback loop and high-friction gripping jaws. It compensates for the wet surface instantly, preventing cross-threading and guaranteeing an airtight, leak-free seal for every bottle.

Maintaining Torque Accuracy on Heavy Bottles

Large detergent bottles are heavy and prone to wobbling on the conveyor. This Detergent Bottle Capping Machine utilizes a robust bottle stabilization mechanism and servo-driven heads. It ensures the cap is perfectly aligned with the bottle neck, delivering consistent torque without over-tightening or damaging the plastic threads.

Brand-Name Components of the Servo Pump Capping Machine

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

1. How does the machine prevent cap slipping on wet detergent bottles?

It uses high-friction gripping jaws and a servo-driven torque system that dynamically adjusts to the wet surface, ensuring a secure and tight seal without slipping.

2. Can it handle heavy, large-capacity laundry detergent bottles?

Yes. It is equipped with a synchronized bottle clamping system that stabilizes heavy bottles on the conveyor, preventing rotation and ensuring accurate dip tube insertion.

3. How long does it take to change over to a different bottle size?

Changeover typically takes 15–20 minutes using hand-wheel adjustments. No complex tools are required.

4. Does it detect missing or tilted caps?

Yes. Built-in sensors automatically identify missing or tilted caps and reject the bottles, ensuring only perfectly sealed products move to the next stage.

5. What is the warranty and after-sales support?

We provide a one-year warranty for the main machine (excluding wearing parts) and lifelong technical support. Besides remote diagnosis and global spare parts supply, we can arrange engineers for on-site installation, commissioning, and operator training to ensure smooth start-up.

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