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High Speed Pump Cap Screwing Machine for Shampoo Bottles

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This High Speed Pump Cap Screwing Machine rapidly and precisely tightens pump caps on shampoo bottles. The servo-driven system ensures consistent torque, preventing leaks and pump head damage. Ideal for daily chemical packaging like shampoos and body washes, this automatic capping machine significantly boosts line efficiency.
Pump Capper high speed pump capping machine
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  • Application
  • capping method
  • Control method
  • Capacity
  • Brand
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Application Daily Chemical & Personal Care, Cosmetics & Beauty
Control method PLC, HMI
capping method rotary capping type
Capacity 60-70b/min
Brand RUN-TECH

Product Introduction

High Speed Pump Cap Screwing Machine 

· High speed continuous capping design

· Servo controlled torque for zero cap damage

· Automatic dip tube guidance and insertion

· Anti-drip and scratch-free gripping jaws

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Basic Information

High Speed Pump Cap Screwing Machine

The High Speed Pump Cap Screwing Machine is specifically engineered for the fast and stable tightening of pump caps on shampoo bottles. It utilizes a high-speed continuous capping structure and a servo-driven screwing system to ensure precise torque control, preventing leaks and pump head damage during mass production. The machine fits various bottle sizes and cap types, making it ideal for daily chemical and personal care lines. Designed as a standalone high speed capping solution or part of a fully integrated line, it helps brand manufacturers, OEM/ODM facilities, and contract packagers make a successful transition from manual production to automatic operation.

High Speed Pump Cap Screwing Machine for Your Production Scale

1. Semi-Automatic Pump Cap Screwing Machine

Ideal for startups and factories with low output or frequent product changes. Operators manually place the caps, and the machine completes the tightening using reliable motor-driven torque. This minimizes initial investment while ensuring stable capping quality.

2. Inline High-Speed Pump Cap Screwing Machine

Best suited for medium-capacity shampoo lines. This continuous inline system features intuitive hand-wheel adjustments for rapid tool-free changeovers. It integrates with your conveyor belts to deliver consistent capping torque and significantly reduce labor costs.

3. Rotary High-Speed Pump Cap Screwing Machine

Built for large-scale, continuous mass production. Utilizing a multi-station rotary platform, this equipment synchronizes bottle feeding and cap tightening to achieve maximum throughput. The heavy-duty structure ensures ultra-low vibration, perfectly meeting the strict efficiency demands of large daily chemical enterprises.

4. Customizable Pump Cap Screwing Machine

Designed for unique shampoo bottle shapes or non-standard pump caps. This flexible platform allows for tailored fixtures, custom cap feeding tracks, and specialized torque settings, providing a customized capping solution that adapts perfectly to your specific manufacturing requirements.

High Speed Pump Cap Screwing Machine by Industry

1. Daily Chemical & Hair Care Products

Shampoos, conditioners, and hair treatments frequently use pump dispensers for easy application. This High Speed Pump Cap Screwing Machine ensures a secure, leak-free seal on various bottle shapes, keeping the pump head scratch-free and maintaining a premium shelf appearance for retail channels.

2. Personal Care & Body Wash

Body washes, shower gels, and hand soaps require rapid, reliable capping for large-batch production. Built as a versatile Automatic Pump Capping Machine, it effortlessly handles high speeds while preventing cap cross-threading, ensuring clean and safe transport.

3. Cosmetics & Skincare

Lotions, serums, and facial cleansers often come in smaller pump bottles. The Shampoo Bottle Capping Machine can be adjusted to handle lower-capacity bottles with extreme precision, delivering consistent torque and an elegant finish that meets high-end cosmetic standards.

 

4. Household & Institutional Cleaning

Surface cleaners, sanitizers, and detergents require durable sealing. The High Speed Capping Machine operates reliably in demanding environments, accommodating various chemical-resistant pump caps and ensuring zero leakage during the packaging process.

High Speed Pump Cap Screwing Machine Parameters

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine dimensions - later source section

2,000 x 1,650 x 2,900 mm

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine; later source section states less than 82 dB(A) under load

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Performance & Quality

Actual Throughput

When evaluating a capping machine, buyers should focus on the actual output of perfectly sealed shampoo bottles per shift, not just the nameplate speed. High-speed capping output is heavily influenced by bottle stability, cap feeding consistency, and line synchronization. Testing with your actual shampoo bottles and pump caps provides a realistic foundation for your capacity planning.

High-Speed Screwing Quality

At high speeds, torque accuracy alone is not enough. Buyers must also verify thread engagement, proper dip tube insertion, and nozzle orientation. The equipment should be tested under real production conditions to ensure it prevents cross-threading, avoids tube pinching, and keeps the pump head scratch-free. This guarantees an airtight seal and a flawless finish even under maximum operating speeds.

Brand-Name Components of the High Speed Pump Cap Screwing Machine

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

1. How does the machine prevent scratching the pump head at high speeds?

The machine uses flexible, soft-touch gripping jaws and precise servo torque control to protect the pump head and cap surface during high-speed tightening.

2. Does high speed affect the sealing quality or cause leakage?

No. Even at maximum speed, the servo-driven system dynamically adjusts the torque for every single cap. This ensures an airtight, leak-free seal without over-tightening or damaging the pump structure. The machine is rigorously tested for high-speed stability before delivery.

3. Can it handle different sizes of shampoo bottles?

Yes. With adjustable star wheels and hand-wheel adjustments, it easily switches between different bottle sizes and shapes without complex tools.

4. Does it have a dip tube insertion and orientation function?

Yes. It features automatic dip tube guidance to ensure proper insertion and nozzle orientation, preventing tube pinching and ensuring a premium look.

5. What is the warranty and after-sales support?

The main machine comes with a one-year warranty, excluding wearing parts. Remote troubleshooting, installation training, and global spare parts support are available.

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