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High Capacity Rotary Pump Capping Machine for Liquid Soap Bottles

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Featuring a continuous rotary turret, this High Capacity Rotary Pump Capping Machine is built for rapid, large-scale sealing on liquid soap bottles. It delivers high output with precise servo torque control, preventing leaks and pump head scratches. Widely used in daily chemical factories, this equipment efficiently packages hand soaps, body washes, and sanitizers.
Rotary Pump Capping Machine High Capacity Pump Capping Machine
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Application Daily Chemical & Personal Care, Cosmetics & Beauty
Control method PLC, HMI
Capacity 60-70b/min
Machine Style High Speed
Brand RUN-TECH

Product Introduction

High Capacity Rotary Pump Capping Machine

· Continuous multi-station rotary capping for massive output

· Servo torque control preventing foam-induced leakage

· Smooth rotary indexing to eliminate bottle tipping

· Quick tool-free changeover for varied soap bottle sizes

· Stainless steel structure for easy washdown and hygiene

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Basic Information

High Capacity Rotary Pump Capping Machine

This High Capacity Rotary Pump Capping Machine is purpose-built to meet the rigorous demands of high-speed liquid soap production lines. Liquid soaps often leave slippery residue and foam at the bottleneck, which can cause standard cappers to slip or cross-thread. Utilizing a continuous rotary turret and high-friction gripping jaws, this Rotary Pump Capping Machine locks the bottle and cap firmly in place. The equipment ensures an airtight, leak-free seal at maximum speeds, drastically boosting the daily output of your daily chemical factory.

High Capacity Rotary Pump Capping Machine for Your Production Scale

3. Integrated Rotary Capping System

A comprehensive solution that links directly with your filling and packing lines, ensuring a fully automated, zero-manual-intervention workflow.

4. Flexible High-Capacity Capper

Engineered for brands with frequent SKU changes. Features rapid tool-free changeovers to switch between different liquid soap bottle sizes quickly.

1. Standard High-Capacity Rotary Capper

Ideal for medium-to-large factories. Delivers continuous high-speed capping with a compact footprint to seamlessly replace manual labor.

2. Ultra-High-Speed Rotary Capper

Built for massive daily chemical plants. The multi-station rotary turret achieves extreme throughput with zero bottlenecks.

High Capacity Rotary Pump Capping Machine Applications by Industry

1. Liquid Soap & Hand Wash Industry

Hand soaps and sanitizers require massive output and leak-free sealing. This High Capacity Capping Machine uses anti-slip jaws to handle slippery residue, ensuring a perfect seal for every bottle.

2. Hospitality & Hotel Supply Industry

Hotels demand small, elegantly finished soap bottles. The Rotary Capping Machine provides smooth, high-speed handling for delicate bottles, maintaining a premium aesthetic for guest amenities.


3. Medical & Public Hygiene Industry

Hospitals require strict hygiene for bulk sanitizers. Built with a stainless steel structure, this Liquid Soap Bottle Capper ensures airtight seals and easy cleaning, meeting rigorous safety standards.

4. Pet Care & Grooming Industry

Pet shampoos often have thick viscosities. The High Capacity Rotary Capper delivers consistent torque at high speeds, preventing cross-threading and leakage during mass production.


Technical Parameters of the High Capacity Rotary Pump Capping Machine

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

8 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine dimensions - later source section

2,000 x 1,650 x 2,900 mm

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine; later source section states less than 82 dB(A) under load

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Performance & Quality

Ensuring Continuous Rotary Flow Without Bottle Tipping

At high capacities, centrifugal force in the rotary turret can cause lightweight bottles to wobble. The equipment features precision-engineered star wheels and synchronized guide rails. It locks the bottles firmly in place throughout the rotation, eliminating tipping and ensuring stable, continuous production.

Maintaining Grip on Slippery Liquid Soap Bottlenecks

Liquid soap often drips onto the bottle threads during filling. Standard cappers may slip, causing cross-threading. This High Capacity Rotary Pump Capping Machine utilizes dynamic servo feedback and high-friction grippers. It instantly compensates for the wet surface, guaranteeing an airtight seal without deformation at extreme speeds.

Brand-Name Components of the High Capacity Rotary Pump Capping Machine

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

1.How does the machine prevent caps from slipping on wet liquid soap bottles?

It uses high-friction gripping jaws and a servo feedback loop to compensate for slippery residue, ensuring a secure grip and consistent capping.

2.What is the maximum production speed?

Depending on bottle size, this High Capacity Rotary Capper can reach up to 300 bottles per minute.

3.Why use a rotary design for liquid soap?

A Rotary Capping Machine allows continuous motion and higher output. It also holds the bottle securely in a fixed track, reducing wobble from lightweight plastic bottles.

4.How long does changeover take?

Changing bottle sizes takes about 15-20 minutes using hand-wheel adjustments. No complex tools are required.

5.What is the warranty and after-sales support?

We provide a one-year warranty for the main machine and lifelong technical support. We also provide remote diagnosis, global spare parts, and on-site installation training.

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