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Automatic Rotary Pump Capper for Lotion Bottles

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This Automatic Rotary Pump Capper rapidly tightens pump caps on lotion bottles using servo-driven torque control, ensuring leak-free sealing without scratching. Ideal for the daily chemical and cosmetic industries, this Lotion Bottle Capping Machine efficiently handles body lotions, creams, and cleansers.
Lotion pump capping machine Pump Capping Machine Rotary Pump Capping Machine
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Application Daily Chemical & Personal Care, Cosmetics & Beauty
Control method PLC, HMI
Capacity 50-65b/min
Automatic Degree Fully Automatic
Brand RUN-TECH

Product Introduction

Automatic Rotary Pump Capper 

· Continuous multi-station rotary capping

· Servo-controlled torque for zero pump damage

· Automatic dip tube insertion and orientation

· Smooth handling for lightweight lotion bottles

· Built-in missing cap detection

Learn more

Basic Information

Automatic Rotary Pump Capper  

The Automatic Rotary Pump Capper is engineered to deliver stable, high-speed capping for lotion bottles. Utilizing a continuous rotary turret and a servo-driven tightening system, the machine ensures airtight sealing without scratching the pump heads, even on lightweight or soft bottles. It perfectly fits various lotion bottle shapes and pump cap specifications, making it an ideal automatic capping solution for daily chemical and cosmetic lines. As a trusted equipment partner, RUN-TECH serves brand manufacturers, OEM/ODM facilities, and contract packagers, helping them transition smoothly to automated production.

Automatic Rotary Pump Capper for Your Production Scale

1. Semi-Automatic Pump Capper Machine

Ideal for startups or small-batch production. Operators manually place caps while the machine uses motor-driven torque for tightening, minimizing initial investment.

2. Inline Lotion Bottle Capping Equipment

Suited for medium-capacity lines with mixed SKUs. This space-saving inline system features intuitive adjustments for rapid tool-free changeovers.

3. High-Speed Rotary Pump Capper Machine

Built for large-scale mass production. The multi-station rotary platform synchronizes feeding and capping for maximum throughput with ultra-low vibration.

4. Customizable Lotion Bottle Capper

Designed for unique bottle shapes or special pump designs. It offers tailored fixtures and custom cap feeding tracks to perfectly adapt to specific packaging needs.

Automatic Rotary Pump Capper Applications by Industry

1. Skincare & Facial Lotions

Face lotions, moisturizers, and serums often use delicate pump dispensers. This Lotion Bottle Pump Capper gently handles soft or lightweight bottles, ensuring consistent torque and a premium finish without scratching the pump head.

 

2. Daily Chemical & Body Care

Body lotions and hand creams require rapid, reliable sealing for large batches. This high-performance Rotary Capping Machine synchronizes multi-station processing to prevent cap cross-threading and ensure a perfect, leak-free seal.

3. Cosmetic Makeup & Removers

Makeup removers and cleansing milks are often packaged in smaller lotion bottles. This Automatic Rotary Pump Capper accommodates smaller dimensions with extreme precision, delivering an elegant, retail-ready appearance.

 

4. Pharmaceutical & Medicated Lotions

Medical lotions and dermatological creams demand strict hygiene and secure sealing. The Lotion Bottle Capping Equipment operates seamlessly with stainless steel contact parts, ensuring airtight closure to maintain product integrity.

 

Technical Parameters for Automatic Rotary Pump Capper

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine dimensions - later source section

2,000 x 1,650 x 2,900 mm

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine; later source section states less than 82 dB(A) under load

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Performance & Quality


Handling Lightweight Bottles in Rotary Motion

Lotion bottles are often made of soft or lightweight plastics that can wobble on a fast-spinning rotary turret. This Automatic Rotary Pump Capper features specialized synchronous bottle clamping and smooth indexing to keep every bottle perfectly aligned. It prevents the bottle from tipping or shifting, guaranteeing a uniform, high-quality seal for your cosmetic packaging.


Preventing Dip Tube Pinching at High Speeds

As the rotary capping head descends, the dip tube must enter the bottleneck smoothly. If the tube is bent or pinched, it affects the dispensing of the lotion. This Rotary Pump Capping Machine integrates precise guide rails and servo-driven insertion depth to ensure the tube drops flawlessly every time. It eliminates the risk of cross-threading and ensures an elegant, leak-free finish.

Brand-Name Components of the Automatic Rotary Pump Capper

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

1. How does the rotary design benefit lotion bottle production?

The continuous rotary turret processes multiple bottles simultaneously, offering significantly higher throughput and smoother motion compared to standard inline cappers.

2. Can it handle very soft or lightweight lotion bottles without tipping?

Yes. It is equipped with adjustable guide rails and synchronized bottle clamping to secure lightweight bottles tightly during the rotary capping process.

3. How does the machine prevent dip tube pinching?

Our servo-driven insertion depth control and precise cap feeding ensure the dip tube enters the bottleneck perfectly straight without pinching or bending.

4. How long does it take to change over for a different lotion bottle?

Changeover typically takes 15-20 minutes using hand-wheel adjustments. No complex tools are required.

5. What is the warranty and after-sales support?

We provide a one-year warranty for the main machine (excluding wearing parts) and lifelong technical support. Besides remote diagnosis and global spare parts supply, we can arrange engineers for on-site installation, commissioning, and operator training to ensure smooth start-up.

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