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Automatic Pump Capper Machine for Liquid Soap

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This Automatic Pump Capper Machine is designed to rapidly and reliably tighten pump caps on liquid soap bottles. It features a servo-driven torque control system to prevent leakage and cap damage during high-speed production. Ideal for the daily chemical and personal care industries, this equipment efficiently packages products like liquid hand soap, sanitizers, and gels.
Pump Capper Pump Capping Machine automatic pump capper
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  • capping method
  • Cap Style
  • Capacity
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Application Daily Chemical & Personal Care, Cosmetics & Beauty
capping method rotary capping type
Cap Style Trigger Cap/Pump Cap
Capacity 60-70b/min
Brand RUN-TECH

Product Introduction

Automatic Pump Capper Machine

· Fully automatic cap feeding and positioning

·Servo-controlled torque for zero pump damage

· Optimal for liquid soap and viscous gels

· Anti-drip and scratch-free gripping jaws

· Quick changeover for various bottle sizes


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Basic Information

Automatic Pump Capper Machine for Liquid Soap

The Automatic Pump Capper Machine is specifically engineered for fast and stable tightening of pump caps on liquid soap bottles. It utilizes a servo-driven capping system to ensure precise torque control, preventing leaks and pump head damage during continuous production. The machine fits various bottle sizes and pump types, making it ideal liquid soap capping equipment for daily chemical and personal care lines. It can operate as a standalone unit or connect with filling, labeling, and conveyor lines. We also serve brand manufacturers, OEM/ODM facilities, contract packagers, importers, and line integrators, helping customers make a successful transition from manual production to automatic operation.

Automatic Pump Capper Machine for Your Production Scale

1. Semi-Automatic Pump Capper Machine

Ideal for low output or frequent product changes. Operators manually place caps while the machine uses motor-driven torque for tightening. It minimizes initial investment while ensuring stable capping quality.

2. Inline Automatic Pump Capper Machine

Suited for medium-capacity lines with mixed SKUs. This inline system features hand-wheel adjustments for rapid tool-free changeovers. It integrates with conveyors to deliver consistent torque and reduce labor costs.

3. Rotary High-Speed Pump Capper Machine

Built for large-scale mass production. The multi-station rotary platform synchronizes feeding and capping for maximum throughput. Its heavy-duty structure ensures ultra-low vibration for highly efficient production.

4. Customizable Pump Capper Machine

Designed for unique bottle shapes or non-standard caps. It offers tailored fixtures, custom cap feeding tracks, and specialized torque settings to perfectly adapt to your specific manufacturing needs.

Automatic Pump Capper Machine by Industry

Household & Institutional Cleaning

Dishwashing liquids, surface cleaners, and laundry detergents require rapid, reliable capping for large-batch production. Built as a versatile Liquid Soap Pump Capper, it effortlessly handles high speeds while preventing cap cross-threading, ensuring clean and safe transport.

Pharmaceutical & Chemical Liquids

Medical soaps, disinfectants, and chemical solutions require durable sealing. This Liquid Soap Capping Equipment operates reliably in demanding environments, accommodating various chemical-resistant pump caps and ensuring zero leakage during the packaging process.

Personal Care & Body Wash

Body washes, shower gels, and lotions often come in pump bottles. The Automatic Capping Machine can be adjusted to handle these viscous products with extreme precision, delivering consistent torque and an elegant finish that meets high-end cosmetic standards.

Liquid Soap & Hand Wash Products

Liquid hand soaps, foam soaps, and sanitizers frequently use pump dispensers for easy application. This Automatic Pump Capper Machine ensures a secure, leak-free seal on various bottle shapes, keeping the pump head scratch-free and maintaining a premium shelf appearance.

Automatic Pump Capper Machine Parameters

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine dimensions - later source section

2,000 x 1,650 x 2,900 mm

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine; later source section states less than 82 dB(A) under load

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Performance & Quality

Sealing Stability with Viscous Liquid Soap Residue

Liquid soap often leaves a thin residue or foam at the bottle neck after filling, which can cause the pump cap to slip during tightening. This Automatic Pump Capper Machine is equipped with a servo-driven torque system that dynamically compensates for this viscosity. It ensures a tight, leak-free seal and prevents cross-threading, even when there is soap residue around the bottleneck.

True Throughput Under Real Production Conditions

The performance of a Liquid Soap Pump Capper should be measured by its continuous output of perfectly sealed bottles, not just its rated speed. Sticky soap drips can frequently jam traditional cap feeding tracks. This Automatic Pump Capping System features a specialized anti-jam cap elevator and smooth bottle handling to maintain high efficiency. Testing with your actual liquid soap ensures the equipment delivers reliable, high-quality results for your daily chemical line.

 

Brand-Name Components of the Automatic Pump Capper Machine

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

1. How does the machine prevent scratching the pump head?

The machine uses flexible, soft-touch gripping jaws and precise servo torque control to protect the pump head and cap surface during the tightening process.

2. Does the machine handle viscous liquid soap without leakage?

Yes. The servo-driven system dynamically adjusts the torque for every single cap, ensuring an airtight, leak-free seal even if the soap leaves residue around the bottleneck. It is rigorously tested for stability before delivery.

3. Can it handle different sizes of liquid soap bottles?

Yes. With adjustable star wheels and hand-wheel adjustments, it easily switches between different bottle sizes and shapes without complex tools.

4. Does it have a dip tube insertion and orientation function?

Yes. It features automatic dip tube guidance to ensure proper insertion and nozzle orientation, preventing tube pinching and ensuring a premium look.

5. What is the warranty and after-sales support?

We provide a one-year warranty for the main machine (excluding wearing parts) and lifetime technical support. Beyond remote troubleshooting and global spare parts supply, we can arrange experienced engineers for on-site installation, commissioning, and operator training to ensure your Automatic Pump Capper Machine starts running smoothly and efficiently.

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