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Automatic Cosmetic Bottle Lotion Pump Capping Machine

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Automatic Bottle Capper Lotion Pump Cap Capper
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Application Daily Chemical & Personal Care, Cosmetics & Beauty, Chemical & Agrochemical
Capacity 60-70b/min
Material PVC,PET,OPSetc.
Automatic Degree Fully Automatic
Brand RUN-TECH

Product Introduction

Automatic lotion pump capping machine with precise orientation and gentle tube insertion

Automatic Bottle Pump Capper

· Servo-driven Torque Control

· Dip Tube Insertion Alignment

· Pump Head Orientation Detection

· Sample-Based Modular Customization

Basic Information

Automatic Bottle Pump Capper

Our Lotion pump capping machine is engineered specifically for manufacturing and packaging lines handling cosmetics, skincare, personal care, and household chemicals. As a specialized automatic pump capping machine, it facilitates a seamless transition from manual labor to automated production for brand manufacturers, OEM/ODM facilities, and contract packers. This cosmetic bottle capping equipment can be purchased as a standalone unit or easily integrated into a complete line (with filling, labeling, and coding) to deliver non-scratch, torque-accurate sealing. Backed by our advanced servo capping machine technology, it ensures dip tubes are inserted correctly and pump heads are perfectly aligned to maximize your packaging efficiency and shelf appeal.

Automatic Bottle Pump Capper for Your Production Scale

High-speed servo-driven pump capper for daily chemical and cosmetic bottles with zero thread damage

1.Semi-Automatic Lotion Pump Capper (Assisted Operation)

Designed for low capacity and frequent changes. Features manual cap placement with motor-driven tightening, serving as an economical entry-level lotion pump capping machine.

2. Automatic Inline Pump Capper (Automatic Inline)

Suited for medium capacity and mixed SKUs. This automatic pump capping machine offers fast changeovers, convenient adjustment, and a compact footprint.

3. High-Speed Rotary Lotion Capper (High-Speed Rotary)

Built for stable, high-volume production. This servo capping machine uses multi-station synchronized processing to guarantee continuous and consistent output.

4. Flexible Pump & Sprayer Capper (Multi-Format Platform)

A versatile automatic bottle capper designed for both lotion pumps and trigger sprayers. Quick replacement of sorting bowls and grippers handles multiple cap types in one line.

Technical Parameters of the Automatic Bottle Pump Capper

Parameter

Source Specification

Applicable bottle

Customized according to customer requirements

Number of capping heads

6 heads

Main-machine dimensions - parameter table

2,000 x 1,800 x 2,950 mm (reference)

Main-machine dimensions - later source section

2,000 x 1,650 x 2,900 mm

Main-machine power

5 kW

Main-machine weight

4,000 kg

Torque-control method

Permanent-magnet clutch

Production capacity

55-60 bottles/minute

Required air supply

0.5-0.6 MPa clean, stable compressed air

Power supply

380 V, 50 Hz

Operating noise

80 dB measured within 1 m of the machine; later source section states less than 82 dB(A) under load

Conveyor height

950 +/- 50 mm

Adjustable conveyor width

50-100 mm

Compressed-air consumption

0.009 m3/min at the stated clean compressed-air requirement

Machine construction

Main body: SUS304, carbon steel and aluminum alloy; outer frame: SUS304 and acrylic doors; cap-contact parts: polyurethane

Automatic Bottle Pump Capper Applications by Industry

1. Skin Care & Cosmetics

Lotions, serums, facial cleansers, and moisturizers frequently use lotion pumps for precise dispensing. This market includes premium brands and private-label producers who require scratch-free handling and high-end aesthetic finishes.

2. Hair Care & Body Wash

Shampoos, conditioners, body lotions, and shower gels commonly utilize large-dosage pumps. This lotion dispenser cap tightener ensures that high-viscosity products are securely sealed for leak-free transportation and retail display.

3. Home & Personal Hygiene

Hand sanitizers, liquid soaps, and sanitizing gels often feature pump dispensers. Packaging relies on accurate thread engagement and orientation to ensure the pump nozzle faces the correct direction for consumer convenience.

4. Pharmaceutical & CBD Dispensing

Medicinal lotions, essential oils, and CBD topicals require tamper-evident and highly secure closures. This equipment provides the necessary torque consistency to prevent leakage while maintaining product integrity.

 

Performance & Quality

Industrial stainless steel dispenser pump capping system with adjustable torque control
Non-jamming vibratory bowl feeder and capping machine for lotion pumps and sprayers

Quality Beyond Torque Settings

Torque is only one indicator of an accepted finished package. When using a screw capping machine for lotion pumps, buyers must also confirm dip tube straightness, pump head orientation, and open torque within approved ranges. Improper mechanical setup can cause cross-threading, trapped dip tubes, or pump heads facing the wrong direction. Our cosmetic bottle capping equipment integrates optical sensors and servo mechanisms to guarantee both sealing integrity and perfect nozzle alignment.


Performance by Accepted Output

An automatic bottle capper should be evaluated by its consistent output of accepted products, not just the rated speed on the nameplate. For lotion pumps, actual output depends heavily on cap orientation success rates and dip tube insertion stability. Before quotation, we clarify your target production conditions and verify consistency using your actual bottles and pump caps. This provides a realistic foundation for capacity planning and line integration.

Brand-Name Components of the Automatic Bottle Pump Capper

No.

Component

Brand

Model

Unit

Origin

1

PLC

Siemens

S7-200 SMART

set

Germany

2

Touch screen

Siemens

SMART 1000 IE V3

set

Germany

3

Frequency inverter

Schneider

ATV12 series

set

France

4

Alarm light

Schneider

XVGB3SM

piece

France

5

Photoelectric sensor

Leuze

PRK5 series

piece

Germany

6

Proximity switch

Leuze

IS 118MM series

piece

Germany

7

Air-pressure switch

Airtac

PK506

piece

Taiwan

8

Pressure filter

Airtac

GFR400

piece

Taiwan

9

Solenoid valve

Airtac

4V110

set

Taiwan

10

Encoder

Omron

E6B2

set

Japan

11

Relay

Omron

G6D-F4B-DC24V

set

Japan

12

Miniature circuit breaker

Schneider

OSMC series

set

France

13

Switch-mode power supply

Delta

DRP024V series

piece

Taiwan

FAQ

1. Does a 28 mm Lotion Pump Fit Every 28 mm Bottle Neck?

No. A nominal 28 mm diameter does not mean the full neck specification is the same. 28/400 and 28/410 neck finishes have different thread geometries. For a lotion pump capping machine, confirm the complete neck specification, thread shape, and drawings before machine designing to avoid thread jumping.

2. How Does the Machine Handle Long Dip Tubes?

Long dip tubes are prone to bending or missing the bottle opening. Our automatic pump capping machine uses specialized guide plates and controlled descending speeds to ensure the dip tube is inserted straight into the bottle before the pump is pressed and tightened.

3. Will High Torque Settings Damage the Pump Head?

Yes. Over-tightening can cause the pump head to lock up, making it impossible for the end consumer to press it down. Our servo capping machine features digital torque limiters that stop immediately once the preset torque is reached, protecting both the cap and the bottle threads.

4. How Do You Ensure the Pump Nozzle Faces the Right Direction?

Feeding orientation is different from final nozzle direction. Because thread engagement can change the angular position, we use advanced optic sensors. If strict orientation is required, the machine can automatically adjust the torque angle to ensure the nozzle faces the designated direction.

5. Does the Viscosity of the Liquid Affect Capping Performance?

Yes. High-viscosity lotions, foam, or residue around the bottle neck can affect thread engagement and make the bottle slippery. Buyers should provide liquid details and representative filled containers so the capping solution, gripping mechanism, and safety parameters can be reviewed under actual conditions.

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